What Are Pressure-Sensitive Labels? A Complete Guide

In the United States, pressure-sensitive labels (PS labels) are the most widely used labels for products. In fact, PS labels accounted for 77% of the total labeling demand in 2020. 

There are a number of reasons why PS labels are so popular for product packaging. Not only are these labels quick and easy to produce, they are also suitable for a range of containers, such as those used for food and beverages, cosmetics, household goods, and cannabis products. PS labels can withstand extreme environmental conditions as well, making them an ideal labeling solution for many products across different industries.

Thinking of using PS labels for your products? Here’s everything you need to know.  

What is a pressure-sensitive label?

A pressure-sensitive label is a self-adhesive label that consists of three layers: 

  • First layer: Facestock – where artwork and text are printed on
  • Second layer: Adhesive – enables the label to stick onto surfaces
  • Third layer: Release liner – protects the adhesive until the label is ready to be applied

These three layers are sandwiched together during manufacturing to create a labeling material that can be printed on, die-cut, and applied onto product packaging. 

In some PS labels, another layer called topcoat — either a laminate or varnish — is applied onto the facestock after printing. A topcoat is added to protect the design from abrasion or chemicals, enhance certain parts of the artwork, or add a glossy or matte finish to the entire label. 

What are pressure-sensitive labels made of?

There are different types of pressure-sensitive labels based on the materials used in their three layers. 

First layer: Facestock

The facestock’s material can be made of either paper, film, or metallic foil, making it compatible with a wide range of inks (e.g., water-based or UV ink) and finishes (e.g., white opaque or pearl finish).

Among the three options, paper is usually the most inexpensive one, which is probably why it’s the most used facestock material in the global PS label market. However, a growing segment of the global market is using polymer film, such as PE, PP, PET, and PVC, since it is more durable, allowing labels to withstand tough environments. But if you want a label with a shiny look, which can help make your product really stand out, then foil is a suitable facestock material. 

Second layer: Adhesive

PS label adhesives are made using either rubber or acrylic as a primary base. Your choice of adhesive will largely depend on the container on which the label will be applied and the types of conditions the product will be exposed to. 

Rubber-based adhesive works well on plastic surfaces, but because of its yellowish tint, labels using this adhesive may not look appealing on transparent packaging. What’s more, this adhesive tends to overflow, causing labels to have sticky edges. For general purpose applications, rubber-based adhesive is a good choice since it is more affordable than acrylic adhesive. However, since it is easily affected by UV light and oxidation, it is not suitable for labels that will be exposed to sunlight and/or extreme temperatures. 

Acrylic adhesive, on the other hand, offers better UV light resistance and can withstand a wider range of temperatures as well as moisture. It also works well on a number of materials (e.g., glass, metal) except plastic. Unlike rubber-based adhesives, acrylic adhesives do not stick right away and require a longer setting period to obtain their maximum adhesion, but they are less prone to causing sticky edges. 

Third layer: Release liner

The release liner is usually made of paper (e.g., siliconized paper, semi-bleached paper, craft paper), clear plastic film, or recycled content (i.e., 30% post-consumer waste). It is coated with special materials that make it possible to peel off the liner no matter how strong the adhesive is. 

How do you apply a pressure-sensitive label?

After removing its liner, a PS label is pressed — no need for heat, solvent, or water — onto product containers. This can be done either by hand or using a label applicator machine, such as the Herma H400 Premium and Collamat® 7300. Using a label applicator can speed up the application process to mere seconds per label.

Semi-automatic label applicators like the Auto Labe Model 550 Semi-Automatic require an operator to load the containers and rolls of pre-printed PS labels and then use a switch, foot pedal, or sensor on the machine to apply the label. In contrast, a fully automatic label applicator like the Auto Labe Model 390 Automatic doesn’t need an operator to apply labels one by one after its initial setup. 

There are also print and apply label applicators (e.g., CTM Labeling System 3600a-PA Series) that have an additional printing capability. Instead of drawing from a reel of pre-printed labels, these machines use and print directly onto blank or partially printed labels that are then pressed onto packages. 

What Are the Advantages of Pressure-Sensitive Labels?

Pressure-sensitive labels have become the default choice for most brands for a few practical reasons:

  • No heat, water, or solvent required. The label is simply pressed onto the surface, which makes application faster and reduces equipment needs compared to glue-applied or shrink sleeve labels.
  • Fast application speeds. With the right label applicator, pressure-sensitive labels can be applied at rates of hundreds or even thousands of containers per hour.
  • Wide material compatibility. PS labels adhere to glass, plastic, metal, and coated cardboard, which makes them a fit for nearly any container shape or size.
  • Durability in tough environments. Depending on the facestock and adhesive used, PS labels can hold up to moisture, temperature swings, refrigeration, and outdoor exposure.
  • Design flexibility. Because facestock comes in paper, film, or foil, brands can choose a matte, glossy, clear, or metallic finish to match their packaging design.
  • Cost-effective for short and mid-size runs. Unlike some decoration methods that require expensive setup for every run, PS labels are practical for both small batch and large-scale production.

What Industries Use Pressure-Sensitive Labels?

Because of their versatility, pressure-sensitive labels show up across nearly every consumer packaged goods category, including:

  • Food and beverage. Jars, bottles, cans, and pouches across grocery and beverage categories rely heavily on PS labels for both branding and required nutritional information.
  • Beer, wine, and spirits. Many alcohol brands use PS labels because they can withstand condensation from refrigeration and ice buckets.
  • Cosmetics and personal care. Lotion, serum, and skincare containers often use PS labels with clear film facestock for a premium, label-less look.
  • Household and industrial products. Cleaning products and chemicals often require labels that resist moisture and handling.
  • Cannabis and CBD. These products often need compliance labeling that can withstand handling and storage conditions.
  • Pharmaceuticals and supplements. Bottles and jars in this category need labels that stay legible and adhered through their full shelf life.

How Long Do Pressure-Sensitive Labels Last?

How long a pressure-sensitive label lasts depends mostly on the adhesive and facestock chosen for the job. Acrylic adhesives tend to hold up longer in outdoor, high-moisture, or temperature-variable conditions, while rubber-based adhesives are better suited for indoor, general purpose use with a shorter required lifespan. Film facestocks like PP or PET generally outlast paper facestocks when a label needs to survive rough handling, refrigeration, or repeated temperature changes. A topcoat laminate can further extend a label’s life by protecting the printed design from scuffing, sunlight, and chemical exposure.

Are Pressure-Sensitive Labels Waterproof?

Pressure-sensitive labels can be made water resistant, but it depends on the materials used. Film facestocks such as PP, PET, and PVC are naturally more water resistant than paper facestock, and pairing them with an acrylic adhesive further improves moisture resistance. Paper facestock without a protective topcoat is far more likely to wrinkle, tear, or lose its print quality when exposed to water or condensation. If a product will regularly be refrigerated, submerged, or exposed to outdoor weather, it’s worth specifying a film facestock and a topcoat laminate up front.

Pressure-Sensitive Labels vs. Shrink Sleeve Labels: What’s the Difference?

Pressure-sensitive labels are pressed onto a container’s surface, so they typically cover one panel or wrap partway around a bottle or jar. Shrink sleeve labels, on the other hand, are sleeves of film that shrink to fully wrap around a container, including curves, caps, and irregular shapes, when heat is applied. Pressure-sensitive labels are generally faster and less expensive to apply, while shrink sleeves are better suited for containers that need full 360 degree branding or tamper-evident sealing. Many brands use both, choosing pressure-sensitive labels for straightforward containers and shrink sleeves for uniquely shaped packaging.

Pressure-Sensitive Labels FAQ

What does “pressure-sensitive” mean on a label?

It means the label sticks to a surface using pressure alone. No heat, water, or solvent activation is needed, unlike some other adhesive label types.

Can pressure-sensitive labels be removed without leaving residue?

It depends on the adhesive. Some pressure-sensitive labels are designed as removable labels with a lighter tack adhesive, while permanent adhesive formulas are built to resist removal and may leave residue if peeled off.

Are pressure-sensitive labels the same thing as stickers?

Functionally, yes. A sticker is essentially a pressure-sensitive label. In industrial and packaging contexts, “pressure-sensitive label” is the more precise term used to describe the three-layer construction and adhesive properties.

What machines apply pressure-sensitive labels?

 

Pressure-sensitive labels are applied using label applicator machines, ranging from semi-automatic machines that require an operator to fully automatic and print-and-apply systems that run with minimal supervision after setup.

You need a reliable pressure-sensitive labeling services and equipment provider 

In order to reap the benefits of using PS labels, they must be applied properly, and nobody does it better than Pro-Motion Industries. 

We utilize top-of-the-line machines that are operated only by labeling experts. We also perform stringent quality controls throughout the entire labeling process — from pre-production evaluation to output sampling — to ensure every package is top-notch before it’s sent to the filler. In fact, we don’t only check a few samples for quality; we also hand-inspect every packaging that comes off the line. 

We also offer professional advice, factoring in both your functional and budgetary needs, to help you determine the best materials to use for your PS labels. Whether your product packaging uses glass, metal, paper, or any other material or is flat, small, or has a customized shape or size, we have you covered.  When you work with us, you’re guaranteed that your labels will perform well in real-world conditions and still look great once they reach retail shelves.  If you opt to purchase your own PS labeling machine, you can also turn to us. We have an extensive equipment catalog, so you’re sure to find a machine that suits your needs and budget.  Talk to one of our experts about your labeling needs by calling 856-809-0040. 

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